This study is the second stage of the paper “Studying the Effect of Rubber- Silicone on Physical Properties of Asphalt Cement”. The present study examines the effect of additives on asphalt mixture performance. Asphalt mixture has been designed by Marshall Method for determining the optimum asphalt content and geophysical properties of mix according to ASTM (D-1559). Rubber-silicone at different percentages (1%, 2%, 3% and 5%) was added to asphalt binder. Six specimens of asphalt rubber silicone mixture (ARSM) for each percentage are prepared and evaluated according to Marshall method. Diametric tensile creep test ASTM (D-1075) at 60 Co was used to evaluate permanent deformation and modulus of elasticity for ARSM. The study showed that the Rubber-Silicone has more effects on performance of asphalt mixture by increasing the Marshal stability, air voids, and reducing the flow and bulk density compared with the original mix. It also increases the flexibility properties of the mix and this appears from reducing the permanent deformation at test temperature (60C), the reduction percent is about (30 to 70) %.
Thousands of tons of marble waste can be reused every year in Iraq. Few investigations are made to study the effect of marble as a filler on hot mix asphalt concrete.. This big amount of waste has a bad effect on the environment and needs a lot of money and effort for recycling or disposal. Lime stone dust was used as a control filler. The laboratory tests have been conducted in order to evaluate the properties of each type of filler, which consist of the grain size distribution, the specific gravity (Gs), specific surface area (SA), pore volume(PV), mineral composition, pH and chemical composition.To study the effect of SM on the performance of HMA mixture, several tests were made consist of Marshall stiffness, Indirect tensile strength, Moisture susceptibility and Creep tests. Many conclusions were achieved referring the importance of using Sulaimania Marble waste (SM) in the enhancing most of the properties of HMA concrete.
sphalt is the most recycled materials around the world and the amount of RAP materials can be significantly increased with the application of good RAP management applications. In Iraq, the real inclusion of RAP materials in asphalt mixtures has not been applied yet in the field. It is therefore that there is a need to characterize the effect of inclusion RAP materials in asphalt mixtures with particular reference to permeant deformation/rutting resistance. The aim of this study is to evaluate the best layer of pavement structure; base, binder, and surface layers for inclusion (RAP) materials. In addition, highlight the best percentage that can be added from RAP to achieve positive results and better than that associated reference mixture in terms of rutting resistance. RAP materials collected from different sources Karbala and Fallujah, were adopted in this study at percentages of 20%, 30%, and 40% by weight of the asphalt mixture. Two scenarios of incorporating RAP materials have been adopted. The first is considered that RAP as a black rock in which the effect of aged binder surrounding the aggregate of RAP is neglected while, the letter is not considered RAP as black rock and the influence of aged binder in RAP materials has been taken into consideration. Dora bitumen has adopted in the current study which is used in common in Iraq. It has been highlighted the best layer in which RAP can be incorporated is the base layer, with a percentage up to 40% that RAP without considering RAP black rocks regardless the sources of RAP.
The main purpose of this search is to study the punching shear behavior of fourteen specimens of Reactive Powder Concrete (RPC) two-way flat plate slabs, half of these slabs have been exposed to a high temperature up to 400 C° by using an electric oven. All slabs have dimensions of (400x400x60) mm, with steel reinforcement mesh of (Ø6mm) diameter. Laboratory tests show that there is an increase in the value of First Crack Loading (FCL) and Ultimate Load (UL) by (208, and 216.67) % and a decrease in deflection by (56.85) % due using slab with complete reactive powder relative to a slap made of normal concrete. The use of the (RPC)mixture in layers in slabs gave results close to the slab which consists of full (RPC) this gives the benefit of more than the use of a slab that contains full reactive powder concrete in terms of cost, the increase was in FCL and UL by (130.8, 169.23, 102.7 and 135.135) % and a decrease in the value of deflection by (37.17, 47.64) %. The use of a partial reactive powder mixture also showed good results, and by increasing the dimensions of the RPC area, the results were better. the increase in FCL and UL by (54, 116, and 185) % and (53, 116.67, and 166.67) % and a decrease in value of deflection by (36.12, 42.4, and 50.26) % from reference slab. When slabs are subjected to high temperatures, there may be a decrease in the value of the FCL and UL and an increase in the value of deflection when compared to models not exposed to high temperature. But when compared to the reference slab with the same circumstance showed an increase in the value of the FCL and the rate ranged between (50- 200) % and the UL was the ratio ranged between (51.35-208.1) % and a decrease in the value of the deflection where the ratio ranged (21-46) %
In General, original reactive powder concrete (RPC) consists of a superplasticized cement mixture with silica fumes, steel fiber and ground fine sand (150-600 ىm). The main purpose of the present work is to produce and study some mechanical properties of lightweight reactive powder concrete using a superplasticized cement mixture with high reactivity metakaolin (HRM) instead of silica fume, steel fiber (with different ratios ) with ground fine sand (150-600 ىm) and light weight material called (Perlite ) also with different ratios .This investigation was carried out using several tests, these tests were compressive strength, modulus of rupture, modulus of elasticity, density and absorption, and performed for specimens at ages of 3, 7, 28 days, respectively. The tests results were compared with a reference mix. The experimental results shows that , with different ages, (for constant Perlit ratio for 0% to 10% as additional cementtitious materials) addition of 1% steel fiber will improve about (8.3%-10% , 3.2%-11%and 0.25%- 8%) for compressive strength , modulus of rupture, and modulus of elasticity respectively, and increase density, absorption about (0.8%-1.8%,4.5%-8.2%) respectively. Also an increase of steel fiber ratio to 2% will improve about (16.5%-20.3%, 9.0%-17%, and 1.7%-11.5%) for compressive strength , modulus of rupture and modulus of elasticity respectively, and increase density, absorption about (1.7%-2.3% , 7.3%-8.3%) respectively. For same steel fiber ratio about 0% to 2%, increasing Perlite ratio to 2.5% will decrease about (17.3%-18.8%, 9.5%-15.5%, 4.4%-16.6%, and 4.98% - 6.9%) for compressive strength, modulus of rupture, modulus of elasticity and density respectively and increase absorption to about (55.5% - 66.5%). Increasing the ratio to 5% will also make a decrease of about (36%-36.77%, 33.7%-37%, 16.5%- 21.88%and 15.91%-19.74%) for compressive strength, modulus of rupture, modulus of elasticity and density respectively and increase absorption for about (106%- 110.5%) . Increasing the ratio to 10% will also decrease about (45.98%-47.2%, 46.5-54.2%, 30.6%- 35.57%and 19.4%-23.36%) for compressive strength, modulus of rupture, modulus of elasticity and density respectively and increase absorption about(183%- 192.6%). To produce structural lightweight concrete, the tests results show that the optimum steel fiber is 1% by volume and optimum Perlite ratio is 2.5% by weight of cement as additional materials.
The most common type of abrasive water jet is known as a valuable and advanced non-traditional machining operation due to its no heat-affected zone, best in removing material, very environmentally friendly, and no mechanical stresses. This paper gives an idea about Abrasive water jets in terms of applications, advantages, and limitations. Also illustrates the influence of the parameters on the material removal rate. The effect of feed rate, pressure, and stand-off distance were worked, at three levels for material removal rate (MRR) to machining Aluminium alloy type-5083 by using a tool consisting of a mixture of 70% water and 30% abrasives of red garnet. The distance of the standoff has the most significant impact on the rate of material removal, which is subsequently followed by the feed rate and finally the pressure. The findings demonstrated that the Taguchi model is capable of making accurate predictions regarding the machining reactions, with a rate of material removal of 93.3%.
This paper is aimed to study the effect of SiC addition as reinforcement to 6061 T6 alloy. Al 6061 T6 alloy SiC composites were prepared by melting the alloy in a vortex and adding 4 % and 10% weight fractions of SiC. Then pouring the mixture into a mould to obtain a bar of 12 mm diameter and 150 mm length. Wear specimens were manufactured in dimensions of 20mm x 10mm according to ASTM to the base alloy and the cast matrix alloy. Microstructure have been carried out to understand the nature of structure and Hardness test also implemented to specimens. Adhesive wear test have been conduct both on the alloy and composites at different parameters (time, load and velocity). From the obtained results, it was found that wear resistance improved during the carbide addition comparing with the base alloy as a result of SiC addition which contributed in improving the hardness of the alloy that reflects to the wear resistance and these properties were improved as the increasing of the carbide silicon percentage.
A solar water heating system has been fabricated and tested to analyze the thermal performance of Parabolic Trough Solar Collector (PTSC) using twisted tape insert inside absorber tube with twisted ratio about TR=y/w=1.33. The performance of PTSC system was evaluated by using three main important indicators: water outlet temperature (Tout), useful energy and thermal efficiency (ηth) under the effect of mass flow rate (ṁ) ranges between 0.02 and 0.04 Kg/s with the corresponding of Reynolds number (Re) range (2000 to 4000). In a parallel, a fuzzy-logic model was proposed to predict the thermal efficiency (ηth) and Nusselt number (Nu) of PTSC depending on the experimental results. The fuzzy model consists of five input and two output parameters. The input parameters include: solar intensity (I), receiver temperature (Tr), water inlet temperature (Tin), water outlet temperature (Tout) and water mass flow ( ) while, the output include the thermal efficiency (ηth) and Nu. The final results indicate that, owing to the mixture of the swirling flow of the perforated twisted-tape insert, the perforated twist tape insert enhances the heat transfer characteristics and the thermal efficiency of the PTSC system. More specifically, the use of perforate twist tape inserts enhanced the thermal efficiency by 4% to 4.5% higher than smooth absorber tube. Also, the predicted values were found to be in close agreement with the experimental counterparts with accuracy of ~92 %. So, the suggested Fuzzy model system would have high validity and precision in forecasting the success of a PTSC system compared to that of the traditional model. Pace, versatility, and the use of expert knowledge for estimation relative to those of the traditional model are the advantages of this approach
During the last years, several researches have been studying the final disposal of tyres wastes, due to the great volume generated worldwide, as well as the difficulty for discarding the disposal sites which become a serious environmental problem. In spite of this, recycling appears as the best solution for disposing tyres residues, due to its economical and ecological advantages. This research carried out to assess the feasibility of using crumb rubber (the product of shredding used rubber tyres) as a partial sand replacement in foamed concrete, and investigates the effect of it on some properties of foamed concrete such as, density, water absorption, compressive strength, tensile strength, flexural strength and impact resistance. Crumb rubber of tyres ranging from (0.7 to 5mm) in size was used in this research. Three proportioned mixes were designed in this research, have the same cement content, water-cement ratio, and foam content. The first mix represents a typical reference formulation of foamed concrete without crumb rubber (FC). In the others mixes (FCR-1 and FCR-2), respectively, 20 and 30% of volume of sand were replaced by crumb tyres rubber waste. Tests carried out to assess the behaviour of final product. The results obtained were demonstrated decreasing in foamed concrete strength (compressive, tensile, flexural, and impact) with the increasing of crumb tyres rubber content in the mixture and rubberized foamed concrete specimens (FCR-1 and FCR-2) show a cohesive behaviour than the specimens of reference mix (FC), especially in tensile strength. Comparing with the reference mix (FC), at an age of (28 days), the decreasing of compressive strength was (20.85%) for (FCR-1) and it for (FCR-2) was (37.76%).
The white cement Kiln dust (WCKD) is a secondary production from the cement industry through its production operation. Environmentally, it is considered as an unwanted waste because it causes air pollution and ground congealment, and it is needed great efforts and financial support to disposal it. In this study, the WCKD was used partially instead of limestone as a filler in the asphalt mix, where it was used by ratios of 0%,25%,50%,75% and 100% from the weight of limestone. An evaluation of the mechanical characteristics was conducted by carrying out Marshall test and Indirect Tensile test, and the results showed that the increase in the WCKD percent reduces the asphalt mix density and increases the percentage of air voids, while the other characteristics (stability, Marshall Stiffness, flow and Indirect Tensile Strength) increase when the WCKD ratio is 25% and 50%. These those characteristics start decreasing when the WCKD ratio was 75% and 100%. The study showed that the optimum ratio of the WCKD is 50% from the limestone weight, and the WCKD cannot be used as a filler entirely in asphalt mix, but it can be used partially.
The White Cement Kiln Dust (WCKD) is a byproduct material, formed in cement factory during the operation of cement production. In highway construction, the WCKD can be used in different ways such as stabilizing the subgrade of highway embankment and as mineral filler in Hot Mix Asphalt (HMA); the latter usage will give clean and healthy environment in addition to more economy. In Iraq, there are two common types of fillers, Portland cement and lime stone powder. In this research, WCKD taken from Fallujah cement plant used as mineral filler in addition to two common types. Various percentages , such as 100%WCKD, 50%WCKD + 50%Cement(C) ,100%C , 50%WCKD+50%Limestone (L), and 100% L, were used to prepare asphaltic concrete mixes. In general, five tests were used to evaluate the performance of these mixes. Standard Marshall Test procedure was applied under three different conditions, two of them at two temperatures at 60 OC and 70 OC and in the third one it was used to test samples immersed in water, at room temperature(24 OC), for four days. Indirect Tensile Strength Test (ITST) was used to evaluate conditioning and un-conditioning samples. All test results, when compared with controlled asphalt concrete sample (Sample contained 100% limestone as filler), were acceptable and within the AASHTO and Iraqi Standard Specifications of Roads & Bridges 2003. Stability values, at standard condition test, of samples containing 100% WCKD, 50%WCKD+50%C, and 50%WCKD+50%L are 11.9kN, 13.2kN, and 14.0kN respectively, while for controlled sample was 9.0kN. The Marshall stiffness values showed similar trends, for samples having 100% WCKD, 50%WCKD+50%C, and 50%WCKD+50%L giving 3.22kN/mm, 3.38kN/mm, 3.5kN/mm respectively but for controlled sample was 2.43 kN/mm. Same trends of results gained in ITST .The results showed the beneficial using of WCKD as filler that will conserve the environment and encourage the HMA producers to use this inexpensive material in their works.
Estimation of the reliability for repairable system after maintenance actions is usually based on mathematical models, which can be classified as parametric and non-parametric models where the parametric model is required a prior specified life time distribution while Non-parametric model is that relaxes of the assumption of the life time distribution. Nonparametric life time models are including proportional hazard model and proportional odd model. In this paper we develop repairable reliability model concentrate on generalized repairable model that indicate the mixture of proportional hazard model and proportional odd model. A proportional hazard-proportional odds (PH-PO) model for the purpose of to improve the repairable reliability to obtain accurate estimates of reliability for repairable industrial boiler system at normal operating conditions depending on transformation parameter for reliability prediction for repairable system that represent Beji industrial boiler in power plant. The results show the odd model better than hazard model for repairable system after preventive maintenance depends on time to repair where transformation parameter (c) equal 0.0525094 it is closer to odds model than hazard model. In addition, reliability industrial boiler in case without temperature effect is better than reliability with temperature effect by using exponential model where we note that the reliability at 500 it is worse state where degrade more than (400,450) .
Due to the expansion of industrial operations globally in recent years, waste output has risen. So these wastes must be reduced by recycling and reusing to achieve environmentally friendly buildings and find various alternative materials in critical cases. The statistical indicators are used as practical study including Multiple linear regression (MLR) and artificial neural network (ANN) models. The study's goals were to assess the effectiveness of granite waste (GW) as a replacement for cement, sand, plastic, and binder in specific building applications and the relationships between MLR and ANN approaches. Results show the efficiency of adding granite waste to some construction stages and replacing it with cement in the mixture and examining its strength, it gave excellent results in addition to good results for its use as a binder in cement mortar, while the results were weak when used as a substitute for sand and plastic in insulator because it's classified as fine sand, Therefore, it cannot be used as a substitute for sand in the construction. The statistical models give an effective indicator to use GW as an alternative material ( binder and cement) based on the coefficient of correlation (R2) for the two models MLR and ANN equal to 83.4 % and 80 % respectively.
In this study , Silicon and Aluminum with and without cerium were simultaneously co-deposited by diffusion into austenitic stainless steel (AISI 316L) substrates, by a single-step packcementation process. Cyclic hot corrosion tests were conducted on coated and uncoated austenitic stainless steel alloy with 50wt.% NaCl+50wt.%Na2So4 deposits at 750C° for 120h at 10h cycle. The results show that the hot corrosion resistance of both coated stainless steels, was significantly improved as compared with the uncoated steels. The scale formed on coated stainless steel after oxidation in mixture environment was consisted of NiAl2O4, NiFe2O4 and NiCr2O4. Optical metallography (LOM) and X-ray diffraction(XRD) was used to characterize the resulting coating and cyclic hot corrosion structures.