Heat exchangers are considered essential parts in many industrial applications. The construction process for heat exchangers is completely complex because accurate measurements of the penalty of pressure-drop and the rate of heat transfer are needed. Designing a compact heat exchanger with a high heat transfer rate, while utilizing the least amount of pumping power, is the main design challenge. The most recent investigations (including experimental results, numerical models, and analytical solutions) in the field of circular tube heat exchangers in general, and twisted tapes and wire coils in particular, are covered in this review article, which has more than 90 references. The enhancement techniques in heat exchangers tubes can generally be separated into three groups: active, passive, and hybrid (compound) approaches. This article reviews the literature on advancements made in passive enhancement approaches, with a specific focus on two types of passive promoters that employ twisted tapes and wire coils. The main contribution of this research is to highlight the behavior and structure of fluid flow and the heat transfer features for the twisted tapes and the wire coils. It also explains how these passive promoters can be used in circular tube heat exchangers to improve hydrothermal performance. Where, the installation of wire coils and twisted tapes considerably alters the flow pattern and aids in the improvement of heat transfer. Where, comprehending the behavior of fluid flow is crucial and contributes to the enhancement of heat transfer. Twisted tapes are less effective in turbulent flow than wire coils because they obstruct the flow, which results in a significant pressure reduction. When it comes to turbulent flow, the thermohydraulic performance of twisted tapes is lower to that of wire coils.
Numerous inserts types are employed in different heat transfer improvement application devices. In this review study is forced on various types of twisted tape inserts in heat exchanger pipe. Geometrical configurations of twisted tape for example twist direction; length, width, space, twist ratio etc. were highly effect on flow pattern, hydrodynamic flow and heat transfer performance. In this review study observed that using different types of twisted tapes can improve thermal performance and hydrodynamic as compared to smooth pipe (without twisted tape). The review investigations found that improvement of thermal performance happens owing to decrease in pipe cross area, leads to rise in mixing flow, turbulence flow intensity flow and rise in swirl flow established through different kinds of twisted tapes. This article dealt with investigations pub-lished in corrugated pipes with varying field applications to provide good information for engi-neers and designers whom dealing and concerning with improvement of heat performance in heat exchanger corrugated pipes.
This paper contributes to the field of improving the performance of heat exchangers using metal foam (MF) full-filled and partially/periodically-filled within the gap between the two pipes. The effect of configuration and arrangement of copper MF (15PPI and porosity of 0.95) installed on the outer surface of the inner pipe of a counter-flow double-pipe heat exchanger on the thermal and hydraulic performance was studied experimentally. The test section consisted of concentric two pipes; the inner pipe which was made of copper while the outer pipe was a Polyvinyl chlo-ride. Air was used as a working fluid in both hot and cold sides. A wide cold air flow rate range was covered from 3 to 36 m3/h which corresponds to Reynolds number (Re) range from 2811 to 31,335. The hot air flow rate was kept constant at 3m3/h. The temperature difference (ΔT) be-tween the inlet hot air and inlet cold air was adopted to be (20°C, 30°C, 40°C, and 50°C). The re-sults revealed that the higher Nusselt number (Nu) was at ΔT= 50°C and the thermal performance of the heat exchanger with the MF for all the arrangements was greater than the smooth heat exchanger. The highest and lowest friction factor was 1.033 and 0.0833 for the case 1 and 8, re-spectively, and the optimal performance evaluation criteria (PEC) was 1.62 for case 7 at Re = 2800. The Nu would be increased with a moderate increase in the friction factor by optimizing the arrangement of the MF. The two essential parameters that played an important role for in-creasing the PEC were the MF diameter and the MF arrangement along the axial length of the cold air stream.